Copper Nickel 90/10 Flanges

Copper Nickel 90/10 Flanges –
Manufacturer, Supplier & Exporter in Mumbai, India

Virami Steel Hub is a trusted manufacturer, supplier, stockist, and exporter of premium-quality Copper Nickel 90/10 Flanges in Mumbai, India. We specialize in delivering high-performance flanges designed for marine, offshore, and industrial applications, where corrosion resistance and durability are critical.

Our Copper Nickel 90/10 flanges are manufactured using superior-grade raw materials and advanced forging processes to ensure excellent strength, precise dimensions, superior surface finish, and long-lasting performance. We cater to both domestic and international markets, including the USA, Europe, the Middle East, Africa, and Southeast Asia.

With a strong commitment to quality and reliability, Virami Steel Hub ensures that every flange meets international standards and customer expectations.

What are Copper Nickel 90/10 Flanges?

Copper Nickel 90/10 flanges are piping components made from an alloy containing 90% copper and 10% nickel, along with small additions of iron and manganese. These flanges are widely used in systems exposed to seawater, brackish water, and marine environments.

They are known for their excellent resistance to corrosion, biofouling, and erosion, making them a preferred choice for marine piping systems.

Key Functions:

  • Provide secure and leak-proof connections
  • Allow easy installation and maintenance
  • Resist corrosion in seawater environments
  • Ensure long-term system reliability

Chemical Composition of Copper Nickel 90/10

Copper Nickel 90/10 has a balanced composition that ensures durability and corrosion resistance.

Typical Composition:

  • Copper (Cu): 85% – 90%
  • Nickel (Ni): 10% – 12%
  • Iron (Fe): 1.0% – 1.8%
  • Manganese (Mn): 0.5% – 1.0%
  • Carbon (C): ≤ 0.05%

Nickel enhances corrosion resistance, while iron improves resistance to erosion and impingement.


Key Features of Copper Nickel 90/10 Flanges

Copper Nickel 90/10 flanges offer several advantages:

  • Excellent Seawater Corrosion Resistance
  • Good Resistance to Biofouling
  • High Durability in Marine Environments
  • Good Mechanical Strength
  • Excellent Fabrication and Weldability
  • Resistance to Erosion-Corrosion
  • Long Service Life
  • Low Maintenance Requirements

Mechanical Properties

Copper Nickel 90/10 provides reliable strength and flexibility:

  • Tensile Strength: ~310 MPa
  • Yield Strength: ~105 MPa
  • Elongation: ~30%
  • Hardness: Moderate

These properties make it suitable for moderate pressure and flow applications.


Physical Properties

  • Density: ~8.9 g/cm³
  • Melting Range: ~1090–1145°C
  • Modulus of Elasticity: ~140 GPa
  • Thermal Conductivity: ~50 W/m•K
  • Electrical Conductivity: Good

These characteristics make it suitable for heat exchangers and marine piping systems.


Corrosion Resistance

Copper Nickel 90/10 flanges offer excellent resistance to:

  • Seawater and saltwater corrosion
  • Marine biofouling
  • Chloride-induced corrosion
  • Mild acidic environments

They are particularly effective in low to moderate flow seawater systems.


Heat Treatment

Copper Nickel 90/10 is generally supplied in annealed condition.

Heat Treatment Process:

  • Annealing: ~600–850°C
  • Controlled cooling

This improves ductility and workability.


Weldability

Copper Nickel 90/10 flanges have excellent weldability.

Welding Methods:

  • TIG (GTAW)
  • MIG (GMAW)
  • SMAW

Best Practices:

  • Use compatible filler materials
  • Maintain clean welding surfaces
  • Avoid contamination
  • Control heat input

Machinability

  • Moderate machinability
  • Use sharp tools
  • Maintain controlled cutting speeds
  • Apply coolant for better finish

Standards & Specifications

Copper Nickel 90/10 flanges are manufactured according to:

  • ASTM B151 – Copper Nickel alloys
  • ASTM B466 – Pipes
  • ASME SB151
  • ANSI B16.5 – Pipe flanges
  • ANSI B16.47 – Large diameter flanges

These standards ensure quality and global compatibility.


Available Types of Copper Nickel 90/10 Flanges

We offer a wide range of flange types:

  • Weld Neck Flanges: High-pressure systems
  • Slip-On Flanges: Easy installation
  • Blind Flanges: Sealing pipe ends
  • Socket Weld Flanges: Small pipes
  • Threaded Flanges: No welding required
  • Lap Joint Flanges: Easy dismantling
  • Orifice Flanges: Flow measurement

Sizes & Specifications

  • Size Range: ½” to 48”
  • Pressure Ratings: 150# to 2500#
  • Construction: Forged

Surface Finish Options:

  • Pickled
  • Polished
  • Machined

Applications of Copper Nickel 90/10 Flanges

Copper Nickel 90/10 flanges are widely used in industries exposed to marine environments.

  • Marine Industry Used in shipbuilding, seawater pipelines, and cooling systems.
  • Offshore Industry Used in offshore oil & gas platforms.
  • Power Plants Used in condensers and heat exchangers.
  • Desalination Plants Used in saltwater processing systems.
  • HVAC & Heat Exchangers Used due to good thermal conductivity.

Quality Testing & Inspection

Each flange undergoes strict quality checks:

  • Chemical composition testing
  • Mechanical testing
  • Dimensional inspection
  • Surface defect testing
  • Positive Material Identification (PMI)

Mill Test Certificates (MTC) and third-party inspection reports are provided.


Packaging & Delivery

  • Export-grade wooden packaging
  • Protective wrapping
  • Proper labeling and traceability
  • Safe and timely global delivery

Why Choose Virami Steel Hub?

  • Trusted Copper Nickel flange manufacturer in Mumbai
  • Large inventory and ready stock
  • Competitive pricing
  • Custom manufacturing solutions
  • Compliance with international standards
  • Strong export network
  • Dedicated customer support

Conclusion

Copper Nickel 90/10 Flanges are a reliable and cost-effective solution for marine and industrial applications requiring corrosion resistance and durability. Their excellent performance in seawater environments makes them ideal for shipbuilding, desalination, and offshore systems.

With a commitment to quality and precision, Virami Steel Hub delivers Copper Nickel 90/10 flanges that ensure long-term performance, efficiency, and reliability.


FAQs – Copper Nickel 90/10 Flanges (AEO Optimized)

(1)What are Copper Nickel 90/10 flanges used for?

They are mainly used in marine, offshore, and desalination industries where seawater corrosion resistance is required.

(2)What is the difference between 90/10 and 70/30 copper nickel?

90/10 is more cost-effective and suitable for moderate conditions, while 70/30 offers higher strength and better resistance in high-velocity seawater.

(3)Are Copper Nickel 90/10 flanges corrosion-resistant?

Yes, they offer excellent resistance to seawater, chlorides, and marine growth.

(4)Can Copper Nickel 90/10 flanges be welded?

Yes, they have excellent weldability using TIG, MIG, and SMAW methods.

(5)What industries use Cu-Ni 90/10 flanges?

Marine, offshore oil & gas, desalination plants, power generation, and HVAC industries widely use them.

(6)Are Copper Nickel 90/10 flanges suitable for seawater?

Yes, they are specifically designed for seawater applications and perform well in such environments.

Products / Services