Hastelloy C22 Filler Wire – Manufacturer, Supplier & Exporter in Mumbai, India

Hastelloy C22 Filler Wire – Manufacturer, Supplier & Exporter in Mumbai, India

Virami Steel Hub is a trusted manufacturer, supplier, stockist, and exporter of premium-quality Hastelloy C22 Filler Wire in Mumbai, India. We provide high-performance nickel-based welding filler wires designed to deliver exceptional corrosion resistance, superior weldability, and reliable performance in highly aggressive industrial environments.

Our Hastelloy C22 filler wires are manufactured using high-quality nickel-chromium-molybdenum alloys and advanced production technologies to ensure precise chemical composition, excellent welding characteristics, and consistent product quality. These filler wires are widely used in applications where strong resistance to corrosion, oxidation, and chemical attack is essential.

With a strong distribution network and efficient logistics system, Virami Steel Hub supplies Hastelloy C22 filler wires across India and exports globally to countries in the USA, Europe, the Middle East, Africa, and Southeast Asia. Our products comply with international quality standards, ensuring reliable performance and long service life in demanding industrial environments.

What is Hastelloy C22 Filler Wire?

Hastelloy C22 Filler Wire, commonly designated as ERNiCrMo-10 or UNS N06022, is a nickel-chromium-molybdenum alloy welding wire known for its exceptional resistance to corrosion in a wide range of aggressive chemical environments.

The alloy composition includes significant amounts of nickel, chromium, molybdenum, and tungsten, which provide superior resistance to pitting corrosion, crevice corrosion, and stress corrosion cracking. Hastelloy C22 is particularly effective in resisting oxidizing environments and mixed chemical conditions.

Hastelloy C22 filler wire is commonly used to weld Hastelloy alloys, nickel-based alloys, stainless steels, and dissimilar metals. It is widely used in industries such as chemical processing, petrochemical processing, pharmaceutical manufacturing, pollution control, and marine engineering.

Due to its outstanding resistance to a wide range of chemicals, including chlorine-containing environments and oxidizing acids, Hastelloy C22 filler wire is widely preferred for welding equipment used in corrosive industrial applications.

Key Features of Hastelloy C22 Filler Wire

Hastelloy C22 filler wires offer several important performance advantages that make them suitable for demanding welding applications.

  • Excellent resistance to pitting and crevice corrosion
  • Outstanding resistance to oxidizing environments
  • Superior corrosion resistance in aggressive chemical environments
  • Excellent weldability with stable arc characteristics
  • Strong resistance to chloride stress corrosion cracking
  • High durability in harsh industrial conditions
  • Reliable performance in high-temperature environments
  • Long service life in corrosive chemical processing applications

These characteristics make Hastelloy C22 filler wire an ideal choice for welding components exposed to aggressive chemicals and extreme industrial environments.


Chemical Composition of Hastelloy C22 Filler Wire (%)

The typical chemical composition of Hastelloy C22 filler wire includes the following elements:

Element Composition (%)
Nickel (Ni) Balance
Chromium (Cr) 20 – 22.5%
Molybdenum (Mo) 12.5 – 14.5%
Iron (Fe) 2 – 6%
Tungsten (W) 2.5 – 3.5%
Cobalt (Co) 2.5% maximum
Carbon (C) 0.015% maximum
Manganese (Mn) 0.5% maximum
Silicon (Si) 0.08% maximum
Phosphorus (P) 0.02% maximum
Sulfur (S) 0.02% maximum

Role of Key Alloying Elements

  • Nickel (Ni) Nickel forms the base of the alloy and provides excellent corrosion resistance and stability in aggressive chemical environments.
  • Chromium (Cr) Chromium enhances resistance to oxidizing environments and protects the alloy from corrosion.
  • Molybdenum (Mo) Molybdenum improves resistance to pitting and crevice corrosion in chloride-containing environments.
  • Tungsten (W) Tungsten enhances overall strength and corrosion resistance in aggressive chemical conditions.

The balanced composition of these alloying elements ensures excellent corrosion resistance and long-term durability.


Mechanical Properties of Hastelloy C22 Filler Wire

Hastelloy C22 filler wires offer excellent mechanical strength and reliability in harsh industrial environments.

  • Tensile Strength: 690 – 860 MPa
  • Yield Strength: Minimum 310 MPa
  • Elongation: Approximately 40%
  • Hardness: Up to 200 HB
  • Density: 8.69 g/cm³

These mechanical properties ensure welded joints maintain strength, flexibility, and resistance to mechanical stress.


Physical Properties

Hastelloy C22 filler wires possess stable physical characteristics suitable for high-temperature and corrosive environments.

  • Melting Range: 1357 – 1430°C
  • Modulus of Elasticity: 206 GPa
  • Thermal Conductivity: 11.1 W/m·K
  • Electrical Resistivity: 1.22 µΩ·m
  • Coefficient of Thermal Expansion: 12.7 µm/m°C

These properties contribute to thermal stability and consistent welding performance.


Corrosion Resistance

One of the most important advantages of Hastelloy C22 filler wire is its exceptional resistance to corrosion in a wide range of aggressive environments.

It provides reliable resistance to:

  • Oxidizing acids
  • Chlorine-containing environments
  • Pitting and crevice corrosion
  • Chloride stress corrosion cracking
  • Chemical processing environments
  • Industrial wastewater treatment environments

Due to its superior corrosion resistance, Hastelloy C22 filler wire is widely used in chemical processing plants, pharmaceutical facilities, and pollution control equipment.


Heat Treatment

Hastelloy C22 filler wire is generally used in the as-welded condition, but the base material may undergo heat treatment to restore corrosion resistance.

Solution Annealing Process

  • Temperature Range: 1120 – 1150°C
  • Rapid cooling to maintain corrosion resistance

This process helps maintain ductility and corrosion resistance.


Weldability

Hastelloy C22 filler wire offers excellent weldability and is compatible with several welding processes.

Common welding methods include:

  • TIG Welding (GTAW)
  • MIG Welding (GMAW)
  • Submerged Arc Welding (SAW)
  • Shielded Metal Arc Welding (SMAW)

Welding Recommendations

  • Ensure welding surfaces are clean before welding
  • Use proper shielding gases
  • Maintain controlled heat input
  • Avoid contamination from carbon steel

These practices ensure strong weld joints with excellent corrosion resistance.


Machinability

Hastelloy C22 has moderate machinability due to its high strength and work-hardening characteristics.

Recommended machining practices include:

  • Use carbide cutting tools
  • Maintain moderate cutting speeds
  • Apply adequate coolant during machining
  • Avoid excessive heat buildup

These practices help improve machining efficiency and surface finish.


Standards & Specifications

Virami Steel Hub supplies Hastelloy C22 filler wires according to internationally recognized standards.

  • AWS A5.14 ERNiCrMo-10
  • ASTM B574
  • ASME SFA 5.14
  • UNS N06022

Available Sizes

  • Wire Diameter: 0.8 mm to 5 mm
  • Coil Weight: 1 kg to 500 kg
  • Available in spools, coils, or cut lengths

Surface Finish

  • Bright finish
  • Polished finish
  • Clean welding-grade surface

Custom sizes and packaging options are available based on industrial requirements.


Applications of Hastelloy C22 Filler Wire

Hastelloy C22 filler wire is widely used in several industries due to its excellent corrosion resistance and durability.

Chemical Processing Industry

  • Chemical reactors
  • Heat exchangers
  • Industrial piping systems

Pharmaceutical Industry

  • Processing equipment
  • Sterile manufacturing systems

Pollution Control Industry

  • Flue gas desulfurization systems
  • Wastewater treatment equipment

Petrochemical Industry

  • Refinery equipment
  • Chemical storage systems

Marine Industry

  • Seawater piping systems
  • Offshore structures

These applications demonstrate the versatility and reliability of Hastelloy C22 filler wire in aggressive industrial environments.


Quality Testing & Inspection

At Virami Steel Hub, every batch of Hastelloy C22 filler wire undergoes strict quality testing procedures to ensure compliance with international standards.

Quality checks include:

  • Chemical composition analysis
  • Mechanical and tensile testing
  • Surface quality inspection
  • Dimensional accuracy checks
  • Positive Material Identification (PMI)

We provide Mill Test Certificates (MTC) according to ASTM and AWS standards, and third-party inspection services are available upon request.


Packaging & Delivery

Virami Steel Hub ensures secure packaging and efficient delivery for all orders.

  • Moisture-proof protective packaging
  • Supplied in spools, coils, or straight lengths
  • Export-grade wooden boxes or pallets
  • Proper labeling and product traceability

Our logistics network ensures safe transportation and timely delivery across domestic and international markets.


Why Choose Virami Steel Hub?

  • Leading Hastelloy C22 filler wire manufacturer in Mumbai
  • Large ready stock availability
  • Competitive industrial pricing
  • Custom manufacturing and packaging options
  • Compliance with global quality standards
  • Strong global export network
  • Dedicated customer support and reliable delivery

Conclusion

Hastelloy C22 Filler Wire is a high-performance nickel-based welding material known for its exceptional corrosion resistance in aggressive chemical environments. It provides excellent weldability, strong mechanical performance, and long service life, making it suitable for welding components used in industries such as chemical processing, pharmaceutical manufacturing, petrochemical processing, and pollution control systems.

Virami Steel Hub supplies premium-quality Hastelloy C22 filler wires manufactured according to international standards, ensuring superior welding performance, durability, and long service life in demanding industrial applications.

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