Hastelloy C22 Wires – Manufacturer, Supplier & Exporter in Mumbai, India

Hastelloy C22 Wires – Manufacturer, Supplier & Exporter in Mumbai, India

Virami Steel Hub is a leading manufacturer, supplier, stockist, and exporter of Hastelloy C22 Wires in Mumbai, India. We provide high-performance Nickel-Chromium-Molybdenum alloy wires in a wide range of diameters, finishes, and specifications to meet the stringent requirements of chemical processing, oil & gas, marine, pharmaceutical, power generation, aerospace, and pollution control industries.

With a strong supply network across India and exports to the USA, Europe, the Middle East, Africa, and Southeast Asia, we ensure strict compliance with international quality standards and reliable global delivery. Our focus remains on precision manufacturing, certified materials, and consistent product performance in demanding industrial environments.

What Are Hastelloy C22 Wires?

Hastelloy C22 wires are corrosion-resistant nickel-based alloy wires made from a Nickel-Chromium-Molybdenum composition with added tungsten. This alloy is well known for its exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking, especially in chloride-rich and highly aggressive chemical environments.

Alloy C22 is considered an improvement over C-276 in terms of enhanced resistance to localized corrosion. It performs exceptionally well in both oxidizing and reducing conditions, making it one of the most versatile corrosion-resistant alloys available today.

Hastelloy C22 wires are widely used in applications requiring long-term durability, structural stability, and resistance to chemical attack under elevated temperatures and pressures.

Key Features of Hastelloy C22 Wires

  • Outstanding resistance to pitting and crevice corrosion
  • Excellent resistance to chloride-induced stress corrosion cracking
  • Superior protection against oxidizing and reducing media
  • High resistance to mixed acids and contaminated solutions
  • Excellent weldability and fabrication characteristics
  • Good mechanical strength across a wide temperature range
  • Enhanced resistance compared to many other nickel alloys

These features make Hastelloy C22 wires ideal for severe service conditions where conventional stainless steels and other alloys fail.


Chemical Composition of Hastelloy C22

Element Composition (%)
Nickel (Ni) Balance
Chromium (Cr) 20.0 – 22.5
Molybdenum (Mo) 12.5 – 14.5
Tungsten (W) 2.5 – 3.5
Iron (Fe) 2.0 – 6.0
Cobalt (Co) ≤ 2.5
Manganese (Mn) ≤ 0.5
Silicon (Si) ≤ 0.08
Carbon (C) ≤ 0.015
Phosphorus (P) ≤ 0.02
Sulfur (S) ≤ 0.02
Vanadium (V) ≤ 0.35

Role of Key Elements

  • Nickel: Provides outstanding resistance to reducing environments and enhances overall corrosion resistance.
  • Chromium: Improves oxidation resistance and protects against oxidizing chemicals.
  • Molybdenum: Significantly enhances resistance to pitting and crevice corrosion.
  • Tungsten: Improves performance in severe chemical environments and increases localized corrosion resistance.
  • Low Carbon Content: Minimizes carbide precipitation during welding, preventing intergranular corrosion.

The carefully balanced composition makes C22 one of the most corrosion-resistant commercially available alloys.


Mechanical Properties of Hastelloy C22 Wires

  • Tensile Strength: 690 MPa (minimum)
  • Yield Strength: 310 MPa (minimum)
  • Elongation: 45% (minimum)
  • Hardness: Approx. 100 HRB (annealed condition)
  • Density: 8.69 g/cm³

Hastelloy C22 wires maintain strong mechanical properties at both low and elevated temperatures. Cold working can significantly increase tensile strength and hardness while maintaining acceptable ductility.


Physical Properties

  • Melting Range: 1357 – 1400°C
  • Modulus of Elasticity: 206 GPa
  • Thermal Conductivity: 11.3 W/m·K
  • Electrical Resistivity: 1.23 µΩ·m
  • Coefficient of Thermal Expansion: 13.1 µm/m°C

These physical characteristics ensure dimensional stability, strength under thermal cycling, and long service life in high-temperature operations.


Corrosion Resistance

Hastelloy C22 wires are highly resistant to:

  • Pitting and crevice corrosion
  • Chloride stress corrosion cracking
  • Wet chlorine gas
  • Hypochlorite and chlorine dioxide solutions
  • Sulfuric, nitric, hydrochloric, and phosphoric acids
  • Mixed acid environments
  • Seawater and marine atmospheres

The alloy performs exceptionally well in environments where both oxidizing and reducing agents are present. This makes it particularly valuable in chemical reactors, heat exchangers, and flue gas desulfurization systems.


Heat Treatment

Hastelloy C22 is not precipitation hardenable. It achieves increased strength through cold working rather than heat treatment.

Annealing Process:

  • Heat to 1120 – 1175°C
  • Rapid quenching (preferably water cooling)

Proper annealing restores corrosion resistance, improves ductility, and relieves internal stresses.


Weldability

Hastelloy C22 wires offer excellent weldability and can be used in:

  • TIG (GTAW) welding
  • MIG (GMAW) welding

Key advantages:

  • No preheating generally required
  • Post-weld heat treatment usually not necessary
  • Matching filler metals such as ERNiCrMo-10 recommended
  • Excellent resistance to weld cracking

The alloy maintains corrosion resistance even in welded joints, making it suitable for fabrication-intensive applications.


Machinability

Hastelloy C22 has moderate machinability due to work-hardening tendencies.

  • Use rigid and vibration-free setups
  • Apply sharp carbide tooling
  • Maintain slower cutting speeds
  • Use adequate coolant
  • Avoid dwell time to reduce work hardening

With proper machining techniques, high precision and smooth surface finishes can be achieved.


Available Sizes & Specifications

Standards

  • ASTM B574
  • ASTM B575
  • ASTM B622
  • ASME SB574

Size Range

  • Wire Diameter: 0.1 mm to 25 mm
  • Coil Weight: 1 kg to 500 kg
  • Straight lengths as per requirement

Surface Finishes

  • Bright drawn
  • Annealed
  • Polished
  • Cold drawn
  • Pickled

Custom sizes, tolerances, and finishes are available based on project specifications.


Applications of Hastelloy C22 Wires

Chemical Processing Industry

  • Reactors
  • Heat exchangers
  • Pressure vessels
  • Evaporators

Oil & Gas Industry

  • Sour gas handling equipment
  • Offshore components
  • Downhole tools

Marine Industry

  • Seawater processing systems
  • Desalination plants

Pollution Control

  • Flue gas desulfurization (FGD) systems
  • Scrubbers
  • Waste treatment plants

Pharmaceutical & Power Generation

  • Corrosion-resistant processing equipment
  • High-performance heat treatment fixtures

The alloy’s versatility makes it a preferred choice in environments exposed to aggressive chemicals and extreme temperatures.


Advantages of Hastelloy C22 Wires

  • Exceptional resistance to localized corrosion
  • Superior performance in mixed chemical environments
  • Excellent mechanical strength
  • Long service life in aggressive media
  • Good weldability and fabricability
  • Reduced maintenance and replacement costs

These advantages result in enhanced operational reliability and cost efficiency over time.


Quality Testing & Inspection

At Virami Steel Hub, Hastelloy C22 wires undergo strict quality control procedures, including:

  • Chemical composition analysis
  • Mechanical and tensile testing
  • Yield strength verification
  • Hardness testing
  • Positive Material Identification (PMI)
  • Surface and dimensional inspection

Mill Test Certificates (MTC) are provided in accordance with ASTM and ASME standards. Third-party inspections can also be arranged as per client requirements.


Packaging & Delivery

  • Moisture-proof protective packaging
  • Supplied in coils or straight lengths
  • Export-grade wooden boxes or pallets
  • Clear labeling for traceability

We ensure safe packaging and timely global shipment to maintain product integrity during transit.


Why Choose Virami Steel Hub?

  • Trusted manufacturer and exporter in Mumbai, India
  • Extensive ready stock inventory
  • Competitive pricing
  • Custom sizes and specifications available
  • International standard compliance
  • Reliable global logistics network

Our commitment to quality, technical expertise, and customer satisfaction makes us a preferred global supplier of high-performance nickel alloys.


Conclusion

Hastelloy C22 Wires are advanced nickel-chromium-molybdenum alloy wire products engineered for extreme chemical and high-temperature environments. With exceptional resistance to pitting, crevice corrosion, chloride stress corrosion cracking, and mixed acid exposure, they are widely used in chemical processing, oil & gas, marine, pollution control, and power generation industries worldwide.

By choosing Virami Steel Hub, customers receive certified, high-quality Hastelloy C22 wires designed to deliver durability, reliability, and long-term performance in the most demanding industrial applications.

Products / Services