Hastelloy C276 Filler Wire – Manufacturer, Supplier & Exporter in Mumbai, India

Hastelloy C276 Filler Wire – Manufacturer, Supplier & Exporter in Mumbai, India

Virami Steel Hub is a trusted manufacturer, supplier, stockist, and exporter of premium-quality Hastelloy C276 Filler Wire in Mumbai, India. We provide high-performance nickel-based welding filler wires designed to deliver exceptional corrosion resistance, durability, and reliable welding performance in highly aggressive industrial environments.

Our Hastelloy C276 filler wires are manufactured using high-quality nickel-molybdenum-chromium alloys and advanced production technologies to ensure precise chemical composition, superior weldability, and consistent welding performance. These filler wires are widely used in applications where strong resistance to chemical corrosion, oxidation, and extreme temperatures is essential.

With a strong distribution network and efficient logistics system, Virami Steel Hub supplies Hastelloy C276 filler wires across India and exports globally to countries in the USA, Europe, the Middle East, Africa, and Southeast Asia. Our products comply with international quality standards, ensuring reliable performance and long service life in demanding industrial environments.

What is Hastelloy C276 Filler Wire?

Hastelloy C276 Filler Wire, commonly designated as ERNiCrMo-4 or UNS N10276, is a nickel-molybdenum-chromium alloy welding wire known for its exceptional resistance to corrosion in a wide range of harsh chemical environments.

The alloy composition contains significant amounts of nickel, molybdenum, and chromium, along with small additions of tungsten and iron. These elements provide outstanding resistance to pitting corrosion, crevice corrosion, and stress corrosion cracking. Hastelloy C276 is especially known for its ability to resist both oxidizing and reducing environments.

Hastelloy C276 filler wire is commonly used to weld Hastelloy alloys, nickel-based alloys, stainless steels, and dissimilar metals. It is widely used in industries such as chemical processing, petrochemical processing, pollution control, marine engineering, and power generation.

Due to its excellent resistance to aggressive chemicals such as hydrochloric acid, sulfuric acid, and chlorine-containing environments, Hastelloy C276 filler wire is widely preferred for welding equipment used in corrosive industrial applications.

Key Features of Hastelloy C276 Filler Wire

Hastelloy C276 filler wires offer several important performance advantages that make them suitable for demanding welding applications.

  • Excellent resistance to pitting and crevice corrosion
  • Outstanding resistance to oxidizing and reducing environments
  • Superior corrosion resistance in aggressive chemical environments
  • Excellent weldability with stable arc performance
  • Strong resistance to chloride stress corrosion cracking
  • High durability in harsh industrial environments
  • Reliable performance in high-temperature conditions
  • Long service life in corrosive environments

These characteristics make Hastelloy C276 filler wire an ideal choice for welding components exposed to aggressive chemicals and extreme industrial conditions.


Chemical Composition of Hastelloy C276 Filler Wire (%)

The typical chemical composition of Hastelloy C276 filler wire includes the following elements:

Element Composition (%)
Nickel (Ni) Balance
Molybdenum (Mo) 15 – 17%
Chromium (Cr) 14.5 – 16.5%
Iron (Fe) 4 – 7%
Tungsten (W) 3 – 4.5%
Cobalt (Co) 2.5% maximum
Carbon (C) 0.01% maximum
Manganese (Mn) 1% maximum
Silicon (Si) 0.08% maximum
Phosphorus (P) 0.04% maximum
Sulfur (S) 0.03% maximum

Role of Key Alloying Elements

  • Nickel (Ni) Nickel provides excellent corrosion resistance and forms the base of the alloy, ensuring stability in aggressive chemical environments.
  • Molybdenum (Mo) Molybdenum significantly improves resistance to pitting and crevice corrosion in chloride-containing environments.
  • Chromium (Cr) Chromium enhances resistance to oxidizing environments and provides protection against chemical corrosion.
  • Tungsten (W) Tungsten improves overall strength and enhances corrosion resistance in aggressive chemical environments.

The balanced composition of these alloying elements ensures excellent corrosion resistance and mechanical stability.


Mechanical Properties of Hastelloy C276 Filler Wire

Hastelloy C276 filler wires offer excellent mechanical strength and durability in demanding industrial environments.

  • Tensile Strength: 690 – 850 MPa
  • Yield Strength: Minimum 355 MPa
  • Elongation: Approximately 40%
  • Hardness: Up to 200 HB
  • Density: 8.89 g/cm³

These mechanical properties ensure welded joints maintain high strength, flexibility, and resistance to mechanical stress.


Physical Properties

Hastelloy C276 filler wires possess stable physical properties suitable for high-temperature and corrosive environments.

  • Melting Range: 1325 – 1370°C
  • Modulus of Elasticity: 205 GPa
  • Thermal Conductivity: 10.2 W/m·K
  • Electrical Resistivity: 1.30 µΩ·m
  • Coefficient of Thermal Expansion: 12.4 µm/m°C

These properties contribute to thermal stability and reliable welding performance.


Corrosion Resistance

One of the most important advantages of Hastelloy C276 filler wire is its exceptional resistance to corrosion in a wide range of aggressive environments.

It provides reliable resistance to:

  • Hydrochloric acid environments
  • Sulfuric acid corrosion
  • Chlorine and chlorine-containing environments
  • Pitting and crevice corrosion
  • Stress corrosion cracking
  • Industrial chemical processing environments

Due to its superior corrosion resistance, Hastelloy C276 filler wire is widely used in chemical processing plants, pollution control systems, and marine environments.


Heat Treatment

Hastelloy C276 filler wire is generally used in the as-welded condition, but the base material may undergo heat treatment to restore corrosion resistance and improve mechanical properties.

Solution Annealing Process

  • Temperature Range: 1120 – 1175°C
  • Rapid cooling to retain corrosion resistance

This process helps maintain the alloy's ductility and corrosion resistance.


Weldability

Hastelloy C276 filler wire offers excellent weldability and is compatible with several welding processes.

Common welding methods include:

  • TIG Welding (GTAW)
  • MIG Welding (GMAW)
  • Submerged Arc Welding (SAW)
  • Shielded Metal Arc Welding (SMAW)

Welding Recommendations

  • Ensure welding surfaces are clean before welding
  • Use appropriate shielding gases
  • Maintain controlled heat input
  • Avoid contamination from carbon steel

These practices help produce strong weld joints with excellent corrosion resistance.


Machinability

Hastelloy C276 has moderate machinability due to its high strength and work-hardening characteristics.

Recommended machining practices include:

  • Use carbide cutting tools
  • Maintain moderate cutting speeds
  • Apply sufficient coolant during machining
  • Avoid excessive heat buildup

These practices help achieve improved machining efficiency and surface finish.


Standards & Specifications

Virami Steel Hub supplies Hastelloy C276 filler wires according to internationally recognized standards.

  • AWS A5.14 ERNiCrMo-4
  • ASTM B574
  • ASME SFA 5.14
  • UNS N10276

Available Sizes

  • Wire Diameter: 0.8 mm to 5 mm
  • Coil Weight: 1 kg to 500 kg
  • Available in spools, coils, or cut lengths

Surface Finish

  • Bright finish
  • Polished finish
  • Clean welding-grade surface

Custom sizes and packaging options are available based on client requirements.


Applications of Hastelloy C276 Filler Wire

Hastelloy C276 filler wire is widely used in several industries due to its excellent corrosion resistance and durability.

Chemical Processing Industry

  • Chemical reactors
  • Heat exchangers
  • Industrial piping systems

Petrochemical Industry

  • Refinery equipment
  • Acid processing equipment

Pollution Control Industry

  • Flue gas desulfurization systems
  • Environmental control equipment

Marine Industry

  • Seawater piping systems
  • Offshore structures

Power Generation Industry

  • High-temperature processing equipment
  • Heat-resistant components

These applications highlight the reliability of Hastelloy C276 filler wire in aggressive industrial environments.


Quality Testing & Inspection

At Virami Steel Hub, every batch of Hastelloy C276 filler wire undergoes strict quality testing procedures to ensure compliance with international standards.

Quality checks include:

  • Chemical composition analysis
  • Mechanical and tensile testing
  • Surface quality inspection
  • Dimensional accuracy checks
  • Positive Material Identification (PMI)

We provide Mill Test Certificates (MTC) according to ASTM and AWS standards, and third-party inspection services are available upon request.


Packaging & Delivery

Virami Steel Hub ensures secure packaging and efficient delivery for all orders.

  • Moisture-proof protective packaging
  • Supplied in spools, coils, or straight lengths
  • Export-grade wooden boxes or pallets
  • Proper labeling and product traceability

Our logistics network ensures safe transportation and timely delivery across domestic and international markets.


Why Choose Virami Steel Hub?

  • Leading Hastelloy C276 filler wire manufacturer in Mumbai
  • Large ready stock availability
  • Competitive industrial pricing
  • Custom manufacturing and packaging options
  • Compliance with global quality standards
  • Strong global export network
  • Dedicated customer support and reliable delivery

Conclusion

Hastelloy C276 Filler Wire is a high-performance nickel-based welding material known for its exceptional resistance to corrosion in aggressive chemical environments. It provides strong mechanical performance, excellent weldability, and long service life, making it suitable for welding components used in industries such as chemical processing, petrochemical processing, marine engineering, and pollution control systems.

Virami Steel Hub supplies premium-quality Hastelloy C276 filler wires manufactured according to international standards, ensuring superior welding performance, durability, and long service life in demanding industrial applications.

Products / Services