Inconel 825 Filler Wire – Manufacturer, Supplier & Exporter in Mumbai, India

Inconel 825 Filler Wire – Manufacturer, Supplier & Exporter in Mumbai, India

Virami Steel Hub is a trusted manufacturer, supplier, stockist, and exporter of premium-quality Inconel 825 Filler Wire in Mumbai, India. We provide high-performance nickel-based welding filler wires designed to offer excellent resistance to corrosion, oxidation, and aggressive chemical environments. Our Inconel 825 filler wires are widely used in industries where welding materials must perform reliably in harsh chemical and high-temperature conditions.

Our Inconel 825 filler wires are manufactured using high-grade nickel-iron-chromium alloys and advanced production technologies to ensure precise chemical composition, superior weldability, and consistent welding performance. These filler wires are designed for welding applications that require strong corrosion resistance, high mechanical strength, and durability in demanding environments.

With a strong distribution network and efficient logistics system, Virami Steel Hub supplies Inconel 825 filler wires across India and exports globally to countries in the USA, Europe, the Middle East, Africa, and Southeast Asia. Our products comply with international quality standards, ensuring dependable welding performance and long service life in industrial applications.

What is Inconel 825 Filler Wire?

Inconel 825 Filler Wire, commonly designated as ERNiCrMo-3 or UNS N08825, is a nickel-iron-chromium alloy welding wire designed for welding Inconel 825 and similar corrosion-resistant alloys. It is known for its exceptional resistance to corrosion in both oxidizing and reducing environments.

The alloy composition of Inconel 825 includes significant amounts of nickel, chromium, molybdenum, and copper, which provide strong resistance to acids, chloride stress corrosion cracking, and pitting corrosion. This combination of elements allows the filler wire to perform effectively in aggressive chemical environments.

Inconel 825 filler wire is commonly used for welding nickel-based alloys, stainless steels, and dissimilar metals. It is widely used in industries such as chemical processing, petrochemical processing, oil and gas, pollution control, and marine engineering.

Due to its excellent resistance to sulfuric acid, phosphoric acid, and other aggressive chemicals, Inconel 825 filler wire is widely preferred for welding equipment used in corrosive industrial environments.

Key Features of Inconel 825 Filler Wire

Inconel 825 filler wires provide several advantages that make them suitable for demanding welding applications.

  • Excellent resistance to both oxidizing and reducing acids
  • Outstanding corrosion resistance in aggressive chemical environments
  • Superior resistance to pitting and crevice corrosion
  • Strong resistance to chloride stress corrosion cracking
  • Excellent weldability with stable arc characteristics
  • Good mechanical strength and durability
  • Reliable performance in chemical processing environments
  • Long service life in corrosive industrial conditions

These properties make Inconel 825 filler wire an excellent choice for welding components exposed to aggressive chemicals and corrosive environments.


Chemical Composition of Inconel 825 Filler Wire (%)

The typical chemical composition of Inconel 825 filler wire includes the following elements:

Element Composition (%)
Nickel (Ni) 38 – 46%
Chromium (Cr) 19.5 – 23.5%
Iron (Fe) Balance
Molybdenum (Mo) 2.5 – 3.5%
Copper (Cu) 1.5 – 3.0%
Titanium (Ti) 0.6 – 1.2%
Carbon (C) 0.05% maximum
Manganese (Mn) 1.0% maximum
Silicon (Si) 0.5% maximum
Sulfur (S) 0.03% maximum

Role of Key Alloying Elements

  • Nickel (Ni) Nickel provides excellent corrosion resistance and protects the alloy from stress corrosion cracking.
  • Chromium (Cr) Chromium improves resistance to oxidation and corrosion by forming a protective oxide layer.
  • Molybdenum (Mo) Molybdenum enhances resistance to pitting and crevice corrosion in chloride environments.
  • Copper (Cu) Copper improves resistance to sulfuric acid and other aggressive chemical environments.
  • Titanium (Ti) Titanium stabilizes the alloy and prevents carbide precipitation during welding.

The balanced composition of these elements ensures excellent corrosion resistance and weldability.


Mechanical Properties of Inconel 825 Filler Wire

Inconel 825 filler wires offer reliable mechanical performance in corrosive environments.

  • Tensile Strength: 550 – 750 MPa
  • Yield Strength: Minimum 220 MPa
  • Elongation: Approximately 30 – 35%
  • Hardness: Up to 200 HB
  • Density: 8.14 g/cm³

These mechanical properties ensure welded joints maintain strength and durability under mechanical stress.


Physical Properties

Inconel 825 filler wires possess stable physical properties that make them suitable for a variety of welding environments.

  • Melting Range: 1350 – 1400°C
  • Modulus of Elasticity: 200 GPa
  • Thermal Conductivity: 11.0 W/m·K
  • Electrical Resistivity: 1.1 µΩ·m
  • Coefficient of Thermal Expansion: 14.0 µm/m°C

These properties contribute to excellent thermal stability and reliable welding performance.


Corrosion Resistance

One of the most significant advantages of Inconel 825 filler wire is its exceptional resistance to corrosion in aggressive chemical environments.

It provides strong resistance to:

  • Sulfuric acid environments
  • Phosphoric acid corrosion
  • Chloride stress corrosion cracking
  • Pitting and crevice corrosion
  • Industrial chemical processing environments
  • Seawater and marine environments

Due to its outstanding corrosion resistance, Inconel 825 filler wire is widely used in chemical processing plants, pollution control systems, marine applications, and oil and gas industries.


Heat Treatment

Inconel 825 filler wire is generally used in the as-welded condition, but heat treatment may be applied to the base material to restore corrosion resistance and improve mechanical properties.

Solution Annealing Process

  • Temperature Range: 940 – 980°C
  • Rapid cooling to maintain corrosion resistance

This process helps maintain the alloy's ductility and corrosion resistance.


Weldability

Inconel 825 filler wire offers excellent weldability and is compatible with several welding processes.

Common welding methods include:

  • TIG Welding (GTAW)
  • MIG Welding (GMAW)
  • Submerged Arc Welding (SAW)
  • Shielded Metal Arc Welding (SMAW)

Welding Recommendations

  • Clean welding surfaces thoroughly before welding
  • Use appropriate shielding gases
  • Maintain controlled heat input
  • Avoid contamination from carbon steel

Following these practices helps produce high-quality weld joints with excellent corrosion resistance.


Machinability

Inconel 825 has moderate machinability due to its toughness and work-hardening characteristics.

Recommended machining practices include:

  • Use sharp carbide cutting tools
  • Maintain moderate cutting speeds
  • Apply adequate coolant during machining
  • Avoid excessive heat buildup

These practices improve machining efficiency and surface finish.


Standards & Specifications

Virami Steel Hub supplies Inconel 825 filler wires according to internationally recognized standards.

  • AWS A5.14 ERNiCrMo-3
  • ASTM B425
  • ASME SFA 5.14
  • UNS N08825

Available Sizes

  • Wire Diameter: 0.8 mm to 5 mm
  • Coil Weight: 1 kg to 500 kg
  • Available in spools, coils, or cut lengths

Surface Finish

  • Bright finish
  • Polished finish
  • Clean welding-grade surface

Custom sizes and packaging options are available based on specific industrial requirements.


Applications of Inconel 825 Filler Wire

Inconel 825 filler wire is widely used across several industries due to its exceptional corrosion resistance.

Chemical Processing Industry

  • Chemical reactors
  • Acid processing equipment
  • Heat exchangers

Oil and Gas Industry

  • Offshore processing equipment
  • Downhole tools

Pollution Control Industry

  • Flue gas desulfurization systems
  • Environmental control equipment

Marine Industry

  • Seawater piping systems
  • Marine structures

Petrochemical Industry

  • Refinery equipment
  • Industrial processing equipment

These applications highlight the reliability and versatility of Inconel 825 filler wire in corrosive industrial environments.


Quality Testing & Inspection

At Virami Steel Hub, every batch of Inconel 825 filler wire undergoes strict quality testing procedures to ensure compliance with international standards.

Quality checks include:

  • Chemical composition analysis
  • Mechanical and tensile testing
  • Surface quality inspection
  • Dimensional accuracy checks
  • Positive Material Identification (PMI)

We provide Mill Test Certificates (MTC) according to ASTM and AWS standards, and third-party inspection services are available upon request.


Packaging & Delivery

Virami Steel Hub ensures secure packaging and efficient delivery for all orders.

  • Moisture-proof protective packaging
  • Supplied in spools, coils, or straight lengths
  • Export-grade wooden boxes or pallets
  • Proper labeling and product traceability

Our logistics network ensures safe transportation and timely delivery across domestic and international markets.


Why Choose Virami Steel Hub?

  • Leading Inconel 825 filler wire manufacturer in Mumbai
  • Large ready stock availability
  • Competitive industrial pricing
  • Custom manufacturing and packaging options
  • Compliance with global quality standards
  • Strong global export network
  • Dedicated customer support and reliable delivery

Conclusion

Inconel 825 Filler Wire is a high-performance nickel-based welding material known for its excellent corrosion resistance in aggressive chemical environments. It offers strong mechanical performance, reliable weldability, and long service life, making it suitable for welding components used in industries such as chemical processing, oil and gas, marine engineering, and pollution control systems.

Virami Steel Hub supplies premium-quality Inconel 825 filler wires manufactured according to international standards, ensuring superior welding performance, durability, and long service life in demanding industrial applications.

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