Nickel 200 Wires – Manufacturer, Supplier & Exporter in Mumbai, India

Nickel 200 Wires – Manufacturer, Supplier & Exporter in Mumbai, India

Virami Steel Hub is a leading manufacturer, supplier, stockist, and exporter of premium-quality Nickel 200 Wires in Mumbai, India. We specialize in producing high-purity commercially pure nickel wires designed for superior corrosion resistance, excellent electrical conductivity, and outstanding thermal stability. Our Nickel 200 wires are widely used in chemical processing, electronics, aerospace, marine, food processing, and power generation industries.

With advanced manufacturing capabilities and strict quality control processes, we ensure that our Nickel 200 wires meet international standards and deliver consistent performance in demanding industrial environments. We supply across India and export globally to the USA, Europe, the Middle East, Africa, and Southeast Asia with reliable delivery and competitive pricing.

What is Nickel 200?

Nickel 200 is commercially pure wrought nickel (99.6% minimum nickel content) known for its excellent corrosion resistance, high ductility, good mechanical properties, and outstanding electrical and thermal conductivity. It is designated as UNS N02200 and is widely used in industries requiring resistance to caustic environments and reducing chemical conditions.

Nickel 200 performs exceptionally well in alkaline environments and provides good resistance to a variety of corrosive media, including caustic soda, organic acids, and neutral salts. Due to its purity and stable microstructure, Nickel 200 wires are ideal for applications where chemical stability and conductivity are critical.

Key Features of Nickel 200 Wires

Nickel 200 wires offer numerous advantages:

  • High purity (99.6% nickel minimum)
  • Excellent resistance to corrosion in alkaline environments
  • Good resistance to reducing chemicals
  • Outstanding electrical conductivity
  • Excellent thermal conductivity
  • High ductility and formability
  • Good mechanical strength
  • Excellent weldability
  • Stable performance at elevated temperatures

These features make Nickel 200 wires highly suitable for chemical processing and electrical applications.


Chemical Composition of Nickel 200 (%)

Typical chemical composition includes:

Element Composition (%)
Nickel (Ni) 99.6% min
Iron (Fe) 0.40% max
Copper (Cu) 0.25% max
Manganese (Mn) 0.35% max
Carbon (C) 0.15% max
Silicon (Si) 0.35% max
Sulfur (S) 0.01% max

Role of Key Elements

  • Nickel (Ni): Provides corrosion resistance, conductivity, and ductility.
  • Iron (Fe): Controlled to maintain mechanical stability.
  • Carbon (C): Limited to prevent graphitization at elevated temperatures.

The high nickel content ensures superior resistance to caustic and neutral environments.


Mechanical Properties

Nickel 200 wires provide excellent mechanical performance:

  • Tensile Strength: 380 – 550 MPa
  • Yield Strength: 100 – 200 MPa
  • Elongation: 35 – 45%
  • Hardness: 85 – 110 HRB
  • Density: 8.89 g/cm³

The alloy’s high ductility allows easy forming, bending, and drawing operations.


Physical Properties

Nickel 200 wires exhibit excellent physical properties:

  • Melting Point: 1440 – 1455°C
  • Modulus of Elasticity: 207 GPa
  • Thermal Conductivity: 70 W/m·K
  • Electrical Resistivity: 0.096 µΩ·m
  • Coefficient of Thermal Expansion: 13.3 µm/m°C

These properties make Nickel 200 highly suitable for electrical and heat transfer applications.


Corrosion Resistance

Nickel 200 wires offer outstanding resistance to:

  • Caustic soda and alkaline solutions
  • Neutral and mildly reducing environments
  • Organic acids
  • Dry chlorine and hydrogen chloride (at moderate temperatures)
  • Marine atmospheres

However, Nickel 200 is not recommended for strongly oxidizing environments such as nitric acid. Its excellent resistance to caustic stress corrosion cracking makes it ideal for chemical processing plants.


Heat Treatment

Nickel 200 wires are typically supplied in annealed condition.

Annealing Process:

  • Temperature Range: 700 – 900°C
  • Cooling: Air cooling or controlled cooling

Annealing improves ductility and relieves internal stresses after cold working.


Weldability

Nickel 200 wires offer excellent weldability using:

  • TIG (GTAW)
  • MIG (GMAW)
  • Shielded Metal Arc Welding

Welding recommendations:

  • Clean surfaces before welding
  • Use matching nickel filler metals
  • Avoid contamination
  • Post-weld heat treatment generally not required

Proper welding ensures structural integrity and corrosion resistance.


Machinability

Nickel 200 has moderate machinability.

Recommended machining practices:

  • Use sharp carbide tools
  • Maintain moderate cutting speeds
  • Apply adequate coolant
  • Avoid work hardening

Careful machining ensures dimensional accuracy and smooth surface finish.


Standards & Specifications

Virami Steel Hub supplies Nickel 200 wires in accordance with:

  • ASTM B160
  • ASTM B162
  • ASME SB160
  • UNS N02200

Available Sizes:

  • Wire Diameter: 0.1 mm to 25 mm
  • Coil Weight: 1 kg to 500 kg
  • Straight lengths as per client requirement

Surface Finishes:

  • Bright
  • Annealed
  • Polished
  • Cold Drawn

Custom sizes and finishes are available upon request.


Applications of Nickel 200 Wires

Chemical Processing Industry

  • Caustic handling equipment
  • Heat exchangers
  • Chemical reactors
  • Storage tanks

Electrical & Electronics Industry

  • Electrical leads
  • Battery components
  • Electronic connectors
  • Resistance wires

Aerospace Industry

  • High-temperature components
  • Fuel system components

Food Processing Industry

  • Equipment handling food products
  • Corrosion-resistant fittings

Marine Applications

  • Components exposed to saltwater environments

Nickel 200 wires are ideal for applications requiring corrosion resistance and high conductivity.


Quality Testing & Inspection

At Virami Steel Hub, all Nickel 200 wires undergo strict quality checks:

  • Chemical composition analysis
  • Mechanical testing
  • Hardness testing
  • Surface and dimensional inspection
  • Positive Material Identification (PMI)

Mill Test Certificates (MTC) are provided as per ASTM and ASME standards. Third-party inspection available upon request.


Packaging & Delivery

We ensure secure packaging and global delivery:

  • Moisture-resistant packaging
  • Supplied in coils or straight lengths
  • Export-grade wooden boxes or pallets
  • Proper labeling and traceability

Our efficient logistics system ensures timely delivery worldwide.


Why Choose Virami Steel Hub?

  • Trusted manufacturer and exporter in Mumbai, India
  • Large ready stock availability
  • Competitive pricing
  • Custom manufacturing options
  • International quality compliance
  • Reliable global shipping
  • Strong commitment to customer satisfaction

Conclusion

Nickel 200 wires are high-purity nickel alloy wires offering excellent corrosion resistance, outstanding electrical conductivity, and superior ductility. They are widely used in chemical processing, electrical, marine, aerospace, and food industries where performance and reliability are essential.

Virami Steel Hub supplies certified Nickel 200 wires manufactured to meet global quality standards, ensuring durability, precision, and long-term performance in demanding industrial applications.

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